Notes
WARNING: Danger of injury!
Refrigerant circuit is under high pressure! Follow safety information for handling R134a tetrafluorethane refrigerant.
Follow safety information for HANDLING REFRIGERANT FLUID.
Avoid contact with refrigerant and refrigerant fluid.
IMPORTANT: Risk of damage! Restart engine only when air conditioning system has been correctly filled.
Follow INSTRUCTIONS for opening and replacing parts in refrigerant circuit.
If air conditioning system is opened for more than 24 hours: replace desiccant insert for air conditioning system
Follow INSTRUCTIONS ON REPLACING DESICCANT INSERT.
Necessary preliminary work
NOTE: Pictured in removed state.
The condenser does not need to be removed for the following operations!
Remove protective cap (1) from capacitor (2).
Fig. 240: Identifying Protective Cap And Capacitor
Press sealing cap (1) inwards and remove circlip (2).
Fig. 241: Pressing Sealing Cap
With assistance of a screwed-in screw (1), remove sealing cap from capacitor (3).
Fig. 242: Removing Sealing Cap From Capacitor
Installation note: Replace sealing rings.
Use special tool 00 9 030 to mount sealing rings without damaging them.
Fig. 243: Identifying Sealing Rings
IMPORTANT: Risk of damage!
Removal is made more difficult if bridge (2) is damaged!
Carefully pull out desiccant insert (1) with a pair of wide pliers on bridge (2).
Fig. 244: Pulling Out Desiccant Insert With Wide Pliers On Bridge
REPLACING SAFETY PRESSURE SWITCH (N63)
WARNING: Danger of injury! Refrigerant circuit is under high pressure! Avoid contact with refrigerant and refrigerant fluid.
Read and comply with safety information:
IMPORTANT: Risk of damage! Restart engine only when air conditioning system has been correctly filled.
Follow INSTRUCTIONS for opening and replacing parts in refrigerant circuit.
If air conditioning system is opened for more than 24 hours: replace desiccant insert for A/C system.
Necessary preliminary work
Release screws (1).
Tightening torque 12 90 2AZ.
Remove electronics box cover (2).
Fig. 245: Identifying Electronics Box Cover And Screws
Unclip and unplug all connectors (1) from control units.
Unclip grommet hold-down device (2) and remove.
Detach rubber grommets (3) from electronics box.
Place wiring harnesses to the side.
Installation note: Make sure grommets are is correctly seated (watertightness).
Fig. 246: Identifying Rubber Grommets And Connectors
Release screw (1).
Remove lead (2) from connecting piece.
Fig. 247: Identifying Lead And Screw
Unfasten plug connection (1) and disconnect.
Release safety pressure switch (2).
Tightening torque 64 53 8AZ.
Fig. 248: Identifying Safety Pressure Switch And Plug Connection
After installation