Unscrew bolts (1).
Fig. 11: Identifying Camlock Retaining Cam Bolt
DISASSEMBLY OF BASE PLATE
NOTE: Disassembly of bar, refer to REPLACING BAR.
Disassembly of lashing plate, refer to REPLACING LASHING PLATE AND LASHING EYE.
Disassembly of 12 volt socket, refer to REPLACING 12 VOLT SOCKET.
Remove plastic bush/metal bush, refer to REMOVING PLASTIC BUSH/METAL BUSH.
Disassembly of light guard, refer to REPLACING REAR LIGHT.
Disassembly of front apron, refer to DISASSEMBLY OF FRONT APRON.
Disassembly of left and right aprons, refer to DISASSEMBLY OF LEFT AND RIGHT APRONS.
Disassembly of left and right wheel boxes, refer to DISASSEMBLY OF LEFT AND RIGHT WHEEL BOXES.
Disassembly of rear apron, refer to DISASSEMBLY OF REAR APRON.
Disassembly of left and right lamp housings, refer to DISASSEMBLY OF LEFT AND RIGHT LAMP HOUSINGS.
Disassembly of rivet connection, rear support, refer to DISASSEMBLY PROCEDURE OF RIVET CONNECTION, REAR SUPPORT.
Unscrew bolts (1).
CAUTION: Before drilling out rivet heads, drive in rivet pins with a punch.
Drill out rivet connections (2).
Installation
Tightening Torque,
86 10 32AZ
Fig. 12: Identifying Rivet Connections And Base Plate Bolts
DISASSEMBLY OF BRACKET ON PLATFORM BASE
Unscrew bolts (1).
Fig. 13: Identifying Bracket Bolts
DISASSEMBLY OF FRONT APRON
Drill out rivets (1) on lower apron edge.
Fig. 14: Identifying Rivets On Lower Apron Edge
Remove sealing compound (1).
Drill out rivets (2).
Use Sikaflex 221 as sealing compound.
Fig. 15: Identifying Sealing Compound And Rivets
Press side sections (1) to side in direction of arrow. Tilt center section (2) downwards and remove to side.
Installation
Use Sikaflex 221 as sealing compound.
Fig. 16: Pressing Side Sections To Side
DISASSEMBLY OF FRONT PROTECTION BAR
Release screws (1) on cross-member (2).
Installation
Use new self-locking nuts.
Tightening Torque, 86 10 4AZ
Installation
Tightening Torque, 86 10 5AZ
Fig. 17: Identifying Screws On Cross-Member
Release screws (1) on longitudinal member (2).
Installation
Tightening Torque, 86 10 5AZ
Fig. 18: Identifying Screws On Longitudinal Member
DISASSEMBLY OF JOCKEY WHEEL OR JOCKEY WHEEL MOUNT
Turn clamping lever (1) in direction of arrow and release clamping connection. Open clamping bracket (2) and remove jockey wheel (3). Release screws on mount (4) and remove screws.
Installation
Tightening Torque, 86 10 11AZ
Fig. 19: Turning Clamping Lever
DISASSEMBLY OF LEFT AND RIGHT APRONS
NOTE: Remove position light, refer to REPLACING POSITION LIGHT.
Remove rear light, refer to REPLACING REAR LIGHT.
Remove plastic bush/metal bush, refer to REMOVING PLASTIC BUSH/METAL BUSH.
Drill out rivets (1) on lower apron edge.
Fig. 20: Identifying Rivets On Lower Apron Edge
Remove sealing compound (1).
Drill out all rivets (2) along apron edge.
Installation
Use Sikaflex 221 as sealing compound.
Fig. 21: Identifying Sealing Compound And Rivets On Apron Edge
Remove sealing compound (1).
Drill out rivets (2) on lower apron edge.
Installation
Use Sikaflex 221 as sealing compound.
Fig. 22: Identifying Sealing Compound And Rivets On Lower Apron Edge
DISASSEMBLY OF LEFT AND RIGHT LAMP HOUSINGS
Cut through sealing compound (1) and remove.
Drill out rivet connections (2).
Installation
Use Sikaflex 221 as sealing compound.
Fig. 23: Identifying Sealing Compound And Rivets
Drill out rivet connections (1).
Raise side sections (2, 3).
Pull out lamp housing (4) towards inside in direction of platform.
Fig. 24: Identifying Lamp Housing, Side Sections And Rivet Connections
DISASSEMBLY OF LEFT AND RIGHT WHEEL BOXES
Remove sealing compound (1).
Drill out rivets (2).
Raise side apron (3). Pull out wheel box (4) towards rear.
Installation
Use Sikaflex 221 as sealing compound.
Fig. 25: Identifying Sealing Compound, Rivets, Side Apron And Wheel Box
DISASSEMBLY OF LICENCE PLATE MOUNTING PLATE
CAUTION: Once the connecting screws (1) have been removed, the closing spring of the hinge retracts. Risk of trapping!
Release screws (1) in loading ramp frame (2) on left and right sides.
Installation
Use new self-locking nuts.
Tightening Torque, 86 10 7AZ
Fig. 26: Identifying Loading Ramp Frame With Screws On Left And Right Sides
DISASSEMBLY OF LOADING RAMP FRAME/DISASSEMBLY OF RAIL, LEFT/RIGHT
NOTE: Two persons are required to disassemble the loading ramp frame.
Disassembly of license plate mounting plate: refer to DISASSEMBLY OF LICENSE PLATE.
Disassembly of pull rod: refer to DISASSEMBLY OF OVERRUNNING EQUIPMENT.
Installation
Tightening Torque, 86 10 7AZ
Fig. 27: Identifying Loading Ramp Frame Screws On Cross-Strut
Release screws (1, 2) on left and right sides of loading ramp frame (3).
Installation
Use new self-locking nuts.
Tightening Torque, 86 10 8AZ
Fig. 28: Identifying Loading Ramp Frame With Screws On Left And Right Sides
Release screws (1, 2, 3).
Installation
Use new self-locking nuts.
Tightening Torque, 86 10 9AZ
Fig. 29: Identifying Loading Ramp Frame Screws
DISASSEMBLY OF REAR APRON
NOTE: Remove rear light, refer to REPLACING REAR LIGHT.
Remove plastic bush/metal bush, refer to REMOVING PLASTIC BUSH/METAL BUSH.
Cut through sealing compound (1) on left and right and remove.
Drill out rivets (2) on left and right sides on lower apron edge.
Installation
Use Sikaflex 221 as sealing compound.
Fig. 30: Identifying Sealing Compound And Rivets On Left And Right
Cut through sealing compound (1) and remove.
Drill out rivets (2).
Installation
Use Sikaflex 221 as sealing compound.
Fig. 31: Identifying Sealing Compound And Rivets
DISCONNECTING PLUG CONNECTION, WIRING HARNESS, FRONT/REAR
Spread levers (1) on socket housing apart in direction of arrow and disconnect female connector (2) in direction of arrow towards bottom.
Fig. 32: Disconnecting Female Connector
INSTALLATION POSITION OF BMW LETTERING
Top edge of lettering at same height as recess for position light (1).
Distance between drawbar member and lettering (2) is 300 mm.
Installation
Remove grease from gluing surfaces.
Fig. 33: Identifying Lettering And Position Light