BMW 7 Series: Instructions For Opening Contacts And Locks Of Different Plug
Contact Systems
Notes
SPECIAL TOOLS DESCRIPTION CHART
IMPORTANT: The contacts can be changed on ultrasonically welded plugs (1).
Ultrasonically welded plugs (1) must be replaced completely.
Ultrasonic-welded connectors (1) can be identified by the welds (2) on their
longitudinal side.
Fig. 3: Identifying Ultrasonic-Welded Connectors With Welds
NOTE: Special tools referred to in the repair instructions below are
contained in the
following special tool kits:
- Release and pressing-off tool 61 1 150
will be replaced on 09/2005 by 61 0 300 (BMW) and 61 0 400 (MINI)
- Release and pressing-off tool 61 1 100 (engine)
Repair instructions for opening plug housings and removing contacts of
different plug systems
Plug system D 1.5/D 2.5
- CIRCULAR PLUGS, 7-, 8-PIN, SYSTEM D2.5
- CIRCULAR CONNECTOR, 13-PIN, SYSTEM D2.5
- CIRCULAR CONNECTOR, 20-PIN, SYSTEM D2.5
- CIRCULAR CONNECTORS, 4-, 7-, 10- 12-, 25-PIN, SYSTEM D1.5/D2.5
- INLINE CONNECTORS, 15-PIN, SYSTEM D2.5
- INLINE PLUGS, 8-, 12-PIN, SYSTEM D2.5
- IN-LINE CONNECTORS, 30-PIN, SYSTEM D2.5
- IN-LINE PLUGS, 20-PIN, SYSTEM D2.5
Plug system JPT/MDK/DFK
- IN-LINE PLUGS, 2-PIN, SYSTEM JPT ELA
- IN-LINE CONNECTORS, 2-PIN, SYSTEM MDK 3PLUS 2.8
- IN-LINE PLUGS, 4-PIN, SYSTEM DFK ELA
Plug system Elo/Elo Power
- INLINE PLUGS, 4-, 10-PIN, SYSTEM ELO
- IN-LINE PLUGS, 6- TO 50-PIN, SYSTEM ELO
- IN-LINE CONNECTORS, 3-, 6-PIN, SYSTEM ELO-POWER 2.8
Plug system LSK
- CONNECTOR HOUSING, LCC CONTACT (LOAD CURRENT CONTACT)
Plug system MQS/MPQ
- INLINE CONNECTORS, 6-, 8-PIN, SYSTEM MQS
- INLINE PLUGS, 2-PIN, SYSTEM MPQ 2.8
- CONTROL UNIT CONNECTORS, 25-, 35-, 55-, 83-, 88-PIN
- IN-LINE PLUGS, 24-PIN, HYBRID SYSTEM MQS/MPQ
- SOCKET HOUSING 42-, 43-PIN, HYBRID SYSTEM MQS/MPQ
- SOCKET HOUSINGS, 2X21-, 2X27-PIN, HYBRID SYSTEMS MQS/MPQ, ELO/ELO POWER
- IN-LINE CONNECTORS, 30-PIN, HYBRID SYSTEM MQS/MPQ
- SOCKET HOUSINGS, 5-PIN, 8-PIN, SYSTEM MQS/MPQ
- SOCKET HOUSING (RADIO CONNECTOR), HYBRID SYSTEM MQS/MPQ
READ NEXT:
IMPORTANT: To avoid damage when handling optical fibres, comply with the
following
points:
The minimum permitted bending radius is 25 mm
Do not subject optical fibres to compressive and tensile lo
IMPORTANT: Only repair those cables which show visible signs of damage. In
the event of
visible damage, make sure there is only one cable repair in effect after the
repair work. If no visible damage
SEE MORE:
Lowering/Raising Front Axle Support (Universal Lifter)
Notes
IMPORTANT: Before lowering front axle support:
Observe SAFETY INFORMATION on raising the vehicle.
In order to avoid damage to vehicle hoist, perform weight compensation on
vehicle.
Load spring strut domes with sand bags.
WARNING: SECURE
Notes
WARNING: Scalding hazard!
Only perform these tasks after exhaust system has cooled down.
Support center silencer with special tool 31 2 220 and a suitable universal
lifter.
Fig. 9: Identifying Centre Silencer With Special Tool 31 2 220
Release screws (1).
Tightening torque 18 20 6AZ.
Only