Notes
WARNING: Risk of injury! Refrigerant circuit is under high pressure! Follow safety instructions for handling R 134A refrigerant.
Avoid contact with refrigerant and refrigerant oil.
Follow safety instructions for handling REFRIGERANT OIL.
IMPORTANT: Observe SAFETY INSTRUCTIONS for raising the vehicle.
Risk of damage! Restart engine only when air conditioning system has been correctly filled.
Follow INSTRUCTIONS for opening and replacing parts in refrigerant circuit.
If air conditioning system is opened for more than 24 hours:
Replace desiccant insert for A/C system.
To ensure that the refrigerant is almost completely drained from the rear heater - A/C system: In the diagnosis system under Service functions carry out the instruction for "Draining/filling refrigerant circuit".
Necessary preliminary work
Slacken nut (1).
Take off holder (2).
Fig. 215: Identifying Slacken Nut
IMPORTANT: Support rear axle support with a suitable tool and secure against falling down.
Slacken screws (1) on right compression strut (2), do not unscrew fully.
Tightening torque 33 33 2AZ.
Slacken screw (3) (do not unscrew fully).
Tightening torque 33 33 1AZ.
Fig. 216: Identifying Right Compression Strut And Slacken Screws
Slacken screws (1) on rear axle support at rear right (2), do not unscrew fully.
Tightening torque 33 33 1AZ.
Gently lower rear axle at rear right to make it easier to feed out refrigerant lines later.
Fig. 217: Identifying Slacken Screws On Rear Axle Support
Unlock and open respective clamp (1).
Fig. 218: Identifying Respective Clamp
Release screw (1).
Disconnect suction line (2) from suction line (3).
Installation: Replace sealing rings.
Use special tool 00 9 030 to mount sealing rings without damaging them.
Fig. 219: Identifying Suction Line And Screw
Slide bump stop (1) on suction line (2) out of holder.
Fig. 220: Identifying Bump Stop On Suction Line
Release corresponding screw (1) on expansion valve (2).
Tightening torque 64 53 5AZ.
Carefully detach respective refrigerant line (3) in downward direction.
Installation: Replace sealing rings.
Use special tool 00 9 030 to mount sealing rings without damaging them.
Fig. 221: Identifying Corresponding Screw On Expansion Valve
Unlock and open respective clamp (1).
Feed out corresponding refrigerant line (2) between vehicle underbody and rear axle support (3).
Fig. 222: Identifying Rear Axle Support And Corresponding Refrigerant Line
After installation
OVERVIEW OF HEATER - A/C SYSTEM COMPONENTS
Fig. 223: Overview Of Heater And A/C System Components