Recycling
Fuel escapes when fuel lines are detached. Have a suitable collecting container ready.
Catch and dispose of escaping fuel.
Observe country-specific waste-disposal regulations.
IMPORTANT: Ensure adequate ventilation in the place of work! Avoid skin contact (wear gloves)! Before starting the engine for the first time:
Necessary preliminary tasks
Unhook retaining strap (1) from tank flap.
Open cap and set to one side.
Fig. 11: Identifying Tank Flap Retaining Strap
Release plastic nut (1).
Installation: Check plastic nut (1), replace if necessary.
Tightening torque 16 12 2AZ.
Unclip line holder (2).
Release hexagon nut (3).
Installation: Tightening torque 16 12 2AZ.
Fig. 12: Identifying Quick Release Coupling, Line Holder And Nut
Release quick-release coupling (4).
Unclip line (1).
Installation: Make sure lines (1) and (2) are correctly seated in holder.
Fig. 13: Identifying Line Holders
IMPORTANT: There may be residual amounts of fuel in the tank! Catch escaping fuel in a suitable container.
Fig. 14: Identifying Fuel Tank Hose Clip And Quick-Release Coupling
Unfasten hose clip (1).
Installation: Check hose clamp, replace if necessary.
Tightening torque 16 12 1AZ.
Release quick-release coupling (2).
Remove fuel filler pipe.
Replacement
Unfasten hose clip (1).
Installation: Check hose clamp, replace if necessary.
Tightening torque 16 12 1AZ.
Detach filler hose (2) from fuel filler pipe (3).
Fig. 15: Identifying Fuel Filler Pipe, Filler Hose And Hose Clip