Necessary preliminary work
Release bolts in sequence (17 to 1).
Remove cylinder head cover.
Fig. 67: Identifying Cylinder Head Cover Bolts Releasing Sequence
Clean sealing surface (1) with special tool 11 4 470.
Installation note:
Replace gasket (2)
Fig. 68: Identifying Sealing Surface And Gasket
Installation note: Renew profile seal of cylinder head cover
Fig. 69: Identifying Profile Seal Of Cylinder Head Cover
Installation note: It is important to join screw (1) for exact positioning of the camshaft sensors.
Fit cylinder head cover.
Position screw (1).
Release screw (1) by 90º.
Fig. 70: Identifying Screw Of Camshaft Sensors
Secure cylinder head cover in sequence (1 to 17) in two work steps.
Tightening torque 11 12 3AZ.
Fig. 71: Identifying Cylinder Head Cover Bolts Releasing Sequence
Assemble engine.
REMOVING AND INSTALLING/SEALING RIGHT CYLINDER HEAD COVER (N63)
Necessary preliminary work
Release screws (1).
Tightening torque 11 12 9AZ.
Remove oil filler neck (2).
Installation note:
Replace sealing ring
Fig. 72: Identifying Oil Filler Neck And Screws
Release bolts in sequence (17 to 1).
Remove cylinder head cover.
Fig. 73: Identifying Cylinder Head Cover Bolts Releasing Sequence
Clean sealing surface (1) with special tool 11 4 470.
Installation note:
Replace gasket (2)
Fig. 74: Identifying Sealing Surface And Gasket
Installation note:
Renew profile seal of cylinder head cover
Fig. 75: Identifying Profile Seal Of Cylinder Head Cover
Installation note:
It is important to join screw (1) for exact positioning of the camshaft sensors.
Fit cylinder head cover.
Position screw (1).
Release screw (1) by 90º.
Fig. 76: Identifying Screw Of Camshaft Sensors
Secure cylinder head cover in sequence (1 to 17) in two work steps.
Tightening torque 11 12 3AZ.
Fig. 77: Identifying Cylinder Head Cover Bolts Releasing Sequence
Assemble engine.
REPLACING BOTH CYLINDER HEAD GASKETS (N63)
Necessary preliminary work
INSTALLATION NOTE:
The cylinder head gasket (2) for cylinders 1-4 and cylinders 5-8 are identical.
There is no marking (TOP).
Cylinder head gasket (2) must depending on its styling be correctly positioned on the timing chain case.
Fig. 78: Identifying Fitting Sleeves And Cylinder Head Gasket
Repair gasket (+REP) is 0.3 mm thicker.
Check cylinder head for surface evenness.
Fig. 79: Identifying Cylinder Head Gasket (+REP)
Assemble engine.