NOTE: Adjusting side lid to fit, refer to ADJUSTING SIDE LID TO FIT.
Adjusting rear lid to fit, refer to ADJUSTING REAR LID TO FIT.
NOTE: The text describes how to remove the lid at one rear lid mounting point as an example. Proceed in the same way for the side lids. Spare part lids are always supplied without complete locking systems.
Two persons are required for this task.
NOTE: Open lid.
Loosen screws (1). Remove lid (2).
Installation
Rear lid: shoulder (3) points to middle of hood.
Side lid: shoulder (3) points to outside of hood.
Tightening Torque: 86 21 7AZ
Fig. 176: Identifying Shoulder With Screws
REMOVING LOCK BARREL
NOTE: The following text describes how to remove the lock barrel on the rear lid as an example.
Proceed in the same way for the side lids. Remove the lock barrel while the lid is open.
Remove cover, spring nut and pull rod, refer to REMOVING ROTARY STRIKER LOCK.
Slide retainer (1) in direction of arrow away from lock barrel (2). Remove lock barrel (2).
Installation
Examine rubber backing for damage and replace if necessary. When replacing lock barrel, make sure coding of new lock barrel matches coding of fitted lock barrel (simultaneous closing).
Fig. 177: Removing Lock Barrel
REMOVING LOCK STRIKER FIXTURE ON REAR LID
Grip rubber seal on seal piping (1) and pull off in area of lock striker fixture (2). Grip lid seal (3) on seal piping (4) and pull off in area of lock striker fixture (2).
Fig. 178: Identifying Seal Piping, Lock Striker Fixture And Lid Seal
CAUTION: Before drilling out rivets, drive in rivet pins with a punch.
Drill out rivets (1+2) and remove lock striker fixture (3).
Installation
Rivets (1) have black heads and long shanks. Rivets (2) have silver heads and short shanks.
Fig. 179: Identifying Lock Striker Fixture With Rivets
REMOVING PLUG FOR INSIDE LIGHT
NOTE: Two different types of plugs are used for the inside light. Both types function in the same way, only their designs are different.
Type 1: Release screw (1) and separate housing plug (2).
Fig. 180: Identifying Housing Plug With Screw
Release screws (1) and disconnect cables (2) from screw clamp.
Fig. 181: Identifying Cables And Screws
Type 2: Release screw (1) and separate housing plug (2).
Fig. 182: Identifying Housing Plug And Screw
Remove contact parts (1+2).
Installation
When installing, make sure contact parts (1+2) are in correct installation position.
Fig. 183: Identifying Contact Parts
REMOVING ROOF RAILING
NOTE: The text describes how to remove the roof railing at one mounting point as an example. Proceed in the same way for the other mounting points.
Open cover (1) and fold down.
Fig. 184: Identifying Cover
Unscrew bolt (1).
After releasing three retaining screws, lift off roof railing (2).
Installation
Check molded sealing parts for faults and replace if necessary. Pay attention to identification of molded sealing parts and position accordingly.
Check butylene tape seal.
Use new screws. Coat all screws with OKS 90 thread locking adhesive.
First screw down railing adapter in middle. Then press roof railing downwards with a force of approx. 50 N.
Then screw down railing adapter at front and rear.
Tightening Torque for roof railing at front and rear, 86 21 1AZ
Tightening Torque for roof railing in middle, 86 21 2AZ
Fig. 185: Identifying Roof Railing With Bolt
REMOVING ROOF RAILING ADAPTER
NOTE: Removing roof railing, refer to REMOVING ROOF RAILING
Remove molded sealing part (1).
Installation
All molded sealing parts must rest flat on hood. Molded sealing parts are marked according to their position.
Fig. 186: Identifying Molded Sealing Part
Cut butylene tape (1) out of railing adapter (2) along dotted line (3) with a knife.
Installation
Use butylene tape, 5 mm round, for sealing railing adapter on hood roof.
Fig. 187: Identifying Butylene Tape, Railing Adapter With Dotted Line
Railing adapters at front and rear: Release screws (1) from inside of hood. Pull out railing adapter (2) and spacer plate (3) towards bottom.
Installation
Use new screws. Coat all screws with OKS 90 thread locking adhesive. Install spacer plate (3) in its original position.
Tightening Torque for railing adapters at front and rear, 86 21 3AZ
Fig. 188: Identifying Railing Adapter, Spacer Plate With Screws
Railing adapter in middle: Release screws (1) from inside of hood. Twist out railing adapter from outside.
Installation: Use new screws. Tightening Torque for railing adapter in middle, 86 21 4AZ
Fig. 189: Identifying Hood Inside Screws
REMOVING ROTARY STRIKER LOCK
The following text describes how to remove the rotary striker lock on the rear lid as an example. Proceed in the same way for the side lids. Remove the lock while the lid is open.
Release screws (1) and remove cover (2). On rear lid, remove red cap (3).
Installation, rear lid only: Place red cap back on pull rod. Red cap serves to indicate rear lid emergency unlocking facility.
Fig. 190: Identifying Red Cap, With Cover And Screws
Remove spring nut (1) from pull rod (2).
Installation
Use new spring nut.
Fig. 191: Identifying Spring Nut And Pull Rod
Unhook pull rod (1) from rocker (2).
Fig. 192: Identifying Pull Rod And Rocker
Release screws (1) and remove rotary striker lock (2) from opening (3).
Installation
Tightening Torque, 86 21 12AZ
Use new Stover nuts.
Fig. 193: Identifying Rotary Striker Lock With Screws
Detach spring nut (1) from pull rod (2). Remove pull rod (2) from rotary striker lock (3).
Installation
Use new spring nut.
Fig. 194: Identifying Rotary Striker Lock, Pull Rod And Spring Nut
REMOVING SIDE LID HINGE
NOTE: Remove side lid, refer to REMOVING LID.
Remove gas spring, remove gas spring on hinge side only, refer to REMOVING GAS SPRING.
Unscrew bolt (1). Remove hinge (2). If fitted, remove spacer plate(s) (3).
Installation
Pass screws (1) again through spacer tubes. Reinstall existing spacer plate (s) in its/their original position(s).
Use new self-locking nuts.
Tightening Torque, 86 21 6AZ
Fig. 195: Identifying Spacer Plate With Hinge And Bolts