Necessary preliminary work
NOTE: Set of special tools 11 8 080 can be used for cylinder bank 1 to 4 and cylinder bank 5 to 8.
Position special tool 11 8 081 on cylinder head.
Fig. 44: Positioning Special Tool 11 8 081 On Cylinder Head
Insert special tool 11 8 083 and tighten in sequence (1 to 10) in several steps.
Tightening torque: 25 Nm
Fig. 45: Identifying Special Tool 11 8 083 Tightening Sequence
Remove vent screw (1).
Tightening torque: 11 12 8AZ.
Installation note: Replace sealing ring.
Fig. 46: Identifying Vent Screw
IMPORTANT: Max: 0.8 Nm.
Screw in special tool 11 8 082 with suitable tool and special tool 00 9 250 to 0.8 Nm.
Connect compressed air hose with pressure gauge.
Immerse cylinder head in a water bath. Inspection pressure 4.0 bar.
Check cylinder head for escaping air (cracks).
Fig. 47: Identifying Special Tool 11 8 082 Location
NOTE: If necessary, add cleaning agent to water bath.
Assemble engine.
GRINDING CYLINDER HEAD SEALING SURFACE (N63)
Necessary preliminary work
Cylinder head disassembled
Check evenness of cylinder head lower face with a standard straightedge (1).
NOTE: Maximum deviation from flatness: longitudinal 0.10 mm.
Fig. 48: Checking Evenness Of Cylinder Head Lower Face With Standard
Straightedge - Longitudinal
NOTE: Maximum deviation from flatness: transversal 0.05 mm.
Fig. 49: Checking Evenness Of Cylinder Head Lower Face With Standard
Straightedge -
Transversal
NOTE: A cylinder head gasket (+REP) 0.3 mm thicker than usual can be obtained for machined (resurfaced) cylinder heads.
Fig. 50: Identifying Cylinder Head Gasket (+REP)