BMW 7 Series: General Information On Intelligent Battery Senor (IBS)
NOTE: Do not connect the charger to the 12 V charging socket.
The 12 V charging socket is supplied with voltage by the rear power
distribution box via relay. This relay drops
out after terminal 15 OFF. This means that a trickle charger connected at the 12
V charging socket will be
disconnected from the battery. Only charge the battery via the jump start
terminal point. Only then can the
power supply be registered by the vehicle.
WARNING: Danger of destruction in event of mechanical strain
- Do not introduce any additional connections at the battery
negative
terminal.
- Do not modify the grounding cable. The grounding cable also serves
to dissipate heat.
- Do not establish any connection between the IBS and the sensor
screw.
- Do not use force when disconnecting the pole shoe from the battery
terminal:
- Do not pull on the grounding cable.
- Do not place any tools under the IBS to lever off the pole
shoe.
- Do not use IBS connections as levers.
- Use a torque wrench and set tightening torque in accordance with
repair instructions.
- Do not release or tighten down sensor screw (screw with Torx
head).
- Avoid contact between IBS and ground.
WARNING: Danger of destruction to IBS and cables when battery is
replaced
- The IBS and the cables can be destroyed by mechanical strain when
the battery is replaced. Therefore avoid mechanical strain.
- The size (capacity) of the battery required for the car is coded
in the
Car Access System (CAS).
- Use the battery size (capacity) installed as standard when
replacing
the battery.
- Register battery replacement via Service functions in diagnosis
system.
- Delete fault entries in the Digital Engine Electronics (DME)
associated with battery replacement.
- Always proceed in accordance with the repair instructions.
NOTE: Battery draining possible in spite of the intelligent battery sensor
IBS being
fault-free.
- A battery can be drained (e.g. with lights or radio switched on) even
when the IBS functions perfectly in
conjunction with power management.
- For this reason, only replace the IBS when a corresponding fault entry
in the DME or DDE.
INSTRUCTIONS FOR DISCONNECTING AND CONNECTING BATTERY
Observe SAFETY INSTRUCTIONS FOR HANDLING VEHICLE BATTERY.
Before disconnecting battery
Turn off the ignition and other electrical loads/consumers to prevent
sparking when reconnecting.
NOTE: If the ignition is not turned off when the battery is disconnected,
fault memories
may be set in some control units.
IMPORTANT:
- There is a danger of mixing up battery leads: If the battery positive
and
negative leads are the same color and you are in doubt, follow the polarity
to the battery, then mark and cover the leads.
- The on-board computer and clock may lose your data.
General notes on disconnecting battery
After connecting battery
IMPORTANT: The scope of application of some systems may be restricted
after a power
supply interruption.
Likewise, individual settings may be lost.
Settings or activations must be carried out, depending on the equipment
specification.
For example:
- If necessary, carry out ADJUSTMENT OF ACTIVE STEERING
- If necessary, activate SLIDE/TILT SUNROOF
- If necessary, activate power windows.
Refer to the diagnosis system for further vehicle-specific information.
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Notes
SPECIAL TOOLS DESCRIPTION CHART
IMPORTANT: The contacts can be changed on ultrasonically welded plugs (1).
Ultrasonically welded plugs (1) must be replaced completely.
Ultrasonic-welded conn
IMPORTANT: To avoid damage when handling optical fibres, comply with the
following
points:
The minimum permitted bending radius is 25 mm
Do not subject optical fibres to compressive and tensile lo
IMPORTANT: Only repair those cables which show visible signs of damage. In
the event of
visible damage, make sure there is only one cable repair in effect after the
repair work. If no visible damage
SEE MORE:
IMPORTANT: Only repair those cables which show visible signs of damage. In
the event of
visible damage, make sure there is only one cable repair in effect after the
repair work. If no visible damage can be identified, the entire cable must be
replaced. When carrying out repairs to the airbag wiring
IMPORTANT: Conform with safety regulations.
Overview of topics
Equipment
Preparing the surface
Bonding coat
Hardening times
Subsequent treatment
1.0 Equipment
Sandpaper
CLEANING AGENT R1
ADHESIVE K1
CARTRIDGE GUN
2.0 Surface preparation
For better adhesion, remove oxide film and paint