BMW 7 Owners & Service Manuals
BMW 7 Series (F01/F02) 2008-2015 Service Manual / Body / Dash Cowl / Replace The A-Pillar On The Outside Left In The Area Of The Windscreen

BMW 7 Series: Replace The A-Pillar On The Outside Left In The Area Of The Windscreen

Read contents of BODY, GENERAL.

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Use only approved SPOT-WELDING APPARATUS for repairs.

IMPORTANT: Operations on pyrotechnical devices may only be carried out by authorized experts.

Improper, unauthorized operations may result in serious dangers.

Unauthorized persons are strictly prohibited from performing any operations on this system.

WARNING: Read and comply with SAFETY REGULATIONS for handling airbag modules and pyrotechnical belt tensioners.

Incorrect handling can activate airbag and cause injury.

A damaged head airbag must be replaced.

A damaged head airbag exhibits an impaired protective function and in extreme cases loses its protective function altogether.

Necessary preliminary work

Disconnect BATTERY NEGATIVE LEAD

Remove PANEL FOR ROOF PILLAR Following new body parts are required:

  1. A-pillar, outer

Body
Fig. 307: Identifying A-Pillar, Outer

Unclip wiring harness in area (1).

Release screws (2) for airbag.

IMPORTANT: Risk of damage! Airbag (3) must not be kinked or bent!

Installation note: Tightening torque 72 12 02AZ.

Body
Fig. 308: Identifying Wiring Harness Area, Screws And Airbag

NOTE: Use protective sleeve (1) to protect the airbag.

Check protective sleeve for damage prior to use.

A damaged protective sleeve must not be used!

  1. Velcro fastener
  2. Loop
  • Order number, protective sleeve: 81 47 2 159 578
    Sourcing reference:
    BMW Workshop Equipment Catalogue.

Body
Fig. 309: Identifying Protective Sleeve, Velcro Fastener And Loop

Slide protective sleeve (1) onto airbag under roofliner so that airbag is completely covered.

Fasten protective sleeve with Velcro fastener (2).

Secure protective sleeve with airbag against kinking.

Body
Fig. 310: Identifying Protective Sleeve And Velcro Fastener

Body
Fig. 311: Identifying Welded Connections Areas

Mark severance cuts in accordance with specified dimensions and cut.

IMPORTANT: Cut outer panel only for following severance cuts.

Measurement a = approx. 150 mm from roof edge.

Measurement b = approx. 380 mm below severance cut a.

Open welded connections in areas (1).

Installation note:

Weld in REINFORCEMENT PLATE at all severance cuts.

Apply window glass adhesive to CAVITY ACOUSTIC BAFFLE (2).

After completing welding work:

Check airbag in area of protective sleeve for damage, replace if necessary.

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