BMW 7 Series: Replacing Rear Cross Member On Luggage Compartment Floor (Tail Panel Removed)
Read contents of BODY, GENERAL.
STRIP DOWN VEHICLE
Observe new procedure for bonding and riveting (REPAIR STAGE 2).
Following new body parts are required:
- End of luggage compartment floor
Following consumables are required:
MATERIAL CHART
Fig. 349: Identifying End Of Luggage Compartment Floor
Removing cross member
Open welded connections in area (1) and remove cross member (2).
Fig. 350: Identifying Welded Connections Area
New part preparation
Adjust cross-member in combination with tail panel to fit and secure.
Drill 12 dia. 4.2 mm holes for blind rivets in area (1).
Remove new part again and deburr bore holes.
Fig. 351: Identifying Blind Rivets Area
Installing cross member
IMPORTANT: Do not grind new parts and body in area of bonding surfaces.
Clean all bonding surfaces on new part and on vehicle with cleaning agent R1.
Apply adhesive to bonding surfaces.
Install cross member and secure with blind rivets After adhesive has hardened: In the connection area of cross member to side member, fit 2 EMC SCREWS.
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Stripping Operations - Replacing Rear Left Side Panel
NOTE: Owing to the different engine variants and equipment specifications,
not all the
components are taken into consideration.
The following list basically represents the removal sequence.
Clamp o
Cover For Side Member At Rear (Rear Side Panel Removed)
Read contents of BODY, GENERAL.
Use only approved SPOT-WELDING APPARATUS for repairs.
The following new bodywork parts are required:
Cover, side member, rear (component is included on new side pan
SEE MORE:
Ventilation
Concept
The air flow directions can be individually adjusted.
CONTROLS Climate control
Adjusting the ventilation
General information
The air flow directions can be adjusted for direct
or indirect ventilation.
Open the vents and position them to ensure effective
climate control.
Direct ventilation
Removing And Installing/Replacing Rear Left Or Right Lower Belt
Fitting (MFS)
Necessary preliminary tasks
Remove rear seat.
Unfasten plug connection (1) and disconnect.
Release sleeve nut (2).
Tightening torque 72 11 27AZ.
Remove lower belt fitting.
Installation:
Lower strap fitting is coded to prevent incorrect installation.
Fig. 19: Identifying Plug Connection And
