BMW 7 Series: Stripping Operations - Replacing Rear Left Side Panel
NOTE: Owing to the different engine variants and equipment specifications,
not all the
components are taken into consideration.
The following list basically represents the removal sequence.
- Clamp off battery negative lead (job number: 6120 900)
- Remove bumper trim (job number: 5112156)
- Remove bumper support (job number: 5112050)
- Remove center bumper guide (job number: 5112825)
- Remove left bumper guide (job number: 5112828)
- Remove luggage compartment floor trim panel (FR number: 5147101)
- Remove tail panel trim at top (FR number: 5146050)
- Remove left luggage compartment wheel arch panel (FR number: 5147151)
- Partially detach rear lid seal
- Remove left rear lid (FR number: 6321180)
- Remove trim panel for left roof pillar (FR number: 5143 251)
- Remove rear lid (FR number: 41 62 000)
- Remove left lock striker (FR number: 5121003)
- Remove rear left door sill cover strip (FR number: 51 47 030)
- Remove rear left rocker panel trim (FR number: 51 47 072)
- Remove left backrest side section (FR number: 52 26 008)
- Remove trim on C-pillar at bottom left (FR number: 51 43 230)
- Remove rear left door mucket (FR number: 5172010)
- Remove rear window (FR number: 51 31 200)
- Remove rear left wheel arch cover (FR number: 51 71 041)
- Remove panel for cover on left side member (FR number: 5171447)
- Remove rear left door
- Remove trim strip on left roof frame (FR number: 5113280)
- Remove holder for gas pressure spring on left
- Partially release wiring harness
STRIPPING-DOWN OPERATIONS - REPLACING COMPLETE TAIL PANEL
NOTE: Owing to the different engine variants and equipment specifications,
not all the
components are taken into consideration.
The following list basically represents the removal sequence.
- Remove bumper trim (FR flat rate number: 5112156)
- Remove bumper carrier (FR number: 5112050)
- Remove center guide (FR number: 5112825)
- Remove guide for bumper on left and right (FR number: 5112828)
- Remove luggage compartment floor trim panel (FR number: 5147101)
- Remove luggage compartment storage compartment (FR number: 5147...)
- Upper tail panel trim (FR number: 5146050)
- Remove left luggage compartment wheel arch panel (FR number: 5147151)
- Remove right luggage compartment wheel arch panel (FR number: 5147161)
- Remove striker for rear lid (FR number: 5124130)
- Remove rear lights (FR number: 6321180)
- Partially detach rear lid seal
NOTE: Operation is described on the left side. Right side identical.
Lift out clip (1) and remove drip molding trim (2).
Fig. 352: Identifying Clip And Drip Molding Trim
NOTE: Operation is described on the left side. Right side identical.
Lever out expander rivets (1) and fold sound insulation (2) to one side.
Release nuts and remove ground/earth points (3).
Tightening torque 41 34 2AZ.
Fig. 353: Identifying Expander Rivets, Ground/Earth Points And Sound
Insulation
Release cable duct covers (1) and lay towards front.
Fig. 354: Identifying Cable Duct Covers
Release wiring harnesses (1) from rear trim panel and lay towards front.
Fig. 355: Identifying Wiring Harnesses
View from below.
Release nuts (1) and remove cover (1).
Fig. 356: Identifying Nuts And Cover
READ NEXT:
Read contents of BODY, GENERAL.
Use only approved SPOT-WELDING APPARATUS for repairs.
The following new bodywork parts are required:
Cover, side member, rear (component is included on new side pan
In the case of a partial replacement piece, a body component is cut at a
point described in the repair instructions.
A reinforcement plate is bonded in to ensure sufficient strength.
Reinforcement
SEE MORE:
REMOVING AND INSTALLING/REPLACING VERTICAL DYNAMICS MANAGEMENT
CONTROL UNIT (VDM WITH DYNAMIC DRIVE)
IMPORTANT: Read and comply with notes on PROTECTION AGAINST ELECTROSTATIC
DISCHARGE (ESD PROTECTION).
Necessary preliminary tasks
Remove ignition key
Disconnect BATTERY NEGATIVE LEAD
Remove SIDE
CHECKING BRAKE DISCS
Necessary preliminary tasks
Remove WHEELS.
Checking thickness difference:
Measure thickness difference within brake surfaces at 8 point (spread
over the circumference) with a
micrometer gauge
Compare measurement result with setpoint value.
Fig. 57: Checking Brake Surf