BMW 7 Owners & Service Manuals
BMW 7 Series (F01/F02) 2008-2015 Service Manual / Brakes / Repair / Replacing Vacuum Hose For Brake Booster

BMW 7 Series: Replacing Vacuum Hose For Brake Booster

IMPORTANT: Before beginning work, fully press the brake pedal several times to reduce the vacuum pressure in the brake booster. This makes it easier to remove the vacuum hose.

Vacuum hose and non-return valve are welded together and are replaced together as a single unit.

Necessary preliminary tasks

  • Read and comply with GENERAL INFORMATION.
  • Remove MOUNTING BRACKET FOR WINDSCREEN WIPER SYSTEM
  • Remove RIGHT SUSPENSION CROSS-BRACE.

IMPORTANT: Do not kink vacuum line.

Vacuum line and brake lines must not touch each other in area of brake booster! Contact with surrounding components is only permitted at the designated toothed rings! Check vacuum line for ease of movement after reinstalling mounting bracket for windscreen wiper system.

Detach vacuum line (1) from brake booster (2).

Installation: Check seal (3), replace if necessary.

Brakes - Repair
Fig. 106: Identifying Vacuum Line, Brake Booster And Seal

Remove seal (1).

Release screws (2) and remove bulkhead upper section (3).

Release screws (4).

Brakes - Repair
Fig. 107: Identifying Seal, Screws And Bulkhead Upper Section

Gently pull bulkhead upper section middle (1) upwards and

Feed out line penetration (2) towards top.

Brakes - Repair
Fig. 108: Identifying Bulkhead Upper Section And Line Penetration

Disconnect vacuum line (1) from vacuum pump (2).

Unclip vacuum line (1) in water box from holders and remove.

Brakes - Repair
Fig. 109: Identifying Vacuum Line And Pump

REPLACING VACUUM HOSE FOR BRAKE BOOSTER (N63)

IMPORTANT: Before beginning work, fully press the brake pedal several times to reduce the vacuum pressure in the brake booster. This makes it easier to remove the vacuum hose.

Vacuum hose and non-return valve are welded together and are replaced together as a single unit.

Necessary preliminary tasks

  • Read and comply with GENERAL INFORMATION.
  • Remove partition wall, units compartment.

Pull off partition wall seal upper part (1) in direction of arrow.

Remove non-return valve (2) from brake servo.

Installation note: Check gasket for non-return valve and replace if necessary.

Brakes - Repair
Fig. 110: Removing Non-Return Valve From Brake Booster

Unclip vacuum line (1) from line clip (2).

Unlock snap fastener (3) and detach vacuum line.

Brakes - Repair
Fig. 111: Identifying Vacuum Line, Clip, And Snap Fastener

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