BMW 7 Owners & Service Manuals
BMW 7 Series (F01/F02) 2008-2015 Service Manual / Engine / Supercharger With Control / Removing And Installing/Replacing Left Intake Plenum (N63)

BMW 7 Series: Removing And Installing/Replacing Left Intake Plenum (N63)

Necessary preliminary work

  • Remove left INJECTION PIPE.
  • Remove THROTTLE VALVE.
  • Release screws on intake plenum from above without fail before lowering front axle.
  • Secure ENGINE in installation position.
  • Lower front axle, releasing screws on engine mount first.
  • Release power steering pump, if installed, and set aside.
  • UNIVERSAL JOINT with corrugated tubing.

Detach engine ventilation hose (1).

Disconnect connector.

Unscrew nuts (2).

Tightening torque: 11 61 1 AZ.

Supercharger With Control
Fig. 516: Identifying Engine Ventilation Hose And Nuts

Release THROTTLE VALVE (1).

Release holder screw (2) on intake plenum.

Tightening torque: 11 61 2AZ.

Feed out intake plenum towards rear.

Installation note: Replace all profile seals.

Supercharger With Control
Fig. 517: Identifying Throttle Valve Assembly (N63) And Holder Screw On Intake Plenum

Assemble engine and vehicle and Check air intake system for leaks.

REMOVING AND INSTALLING/REPLACING PRESSURE ACCUMULATOR (N63)

Necessary preliminary work

  • Remove both exhaust turbochargers.
  • Remove both exhaust manifolds.
  • Remove HEAT SHIELD at bottom

Release banjo bolt (1).

Tightening torque 11 42 3AZ.

Installation note:

Replace sealing ring

Release screw (3) on engine oil line.

Remove engine oil line (2).

Release screws (3) on vacuum reservoir (4).

Tightening torque 11 65 6AZ.

Remove vacuum reservoir (4).

Supercharger With Control
Fig. 518: Identifying Banjo Bolt, Screws And Vacuum Reservoir

Check VACUUM CONNECTIONS for correct routing.

Check VACUUM SYSTEM FOR LEAKS.

Assemble engine.

REMOVING AND INSTALLING/REPLACING RIGHT INTAKE PLENUM (N63)

Necessary preliminary work

  • Remove right INJECTION PIPE.
  • Remove THROTTLE VALVE.
  • Release screws on intake plenum from above without fail before lowering front axle.
  • Secure ENGINE in installation position.
  • Lower FRONT AXLE , releasing screws on engine mount first.
  • Release A/C compressor and place to one side.

Detach engine ventilation hose (1).

Disconnect connector.

Unscrew nuts (2).

Tightening torque: 11 61 1 AZ.

Supercharger With Control
Fig. 519: Identifying Engine Ventilation Hose And Nuts

Remove THROTTLE VALVE (2).

Release screw (1).

Tightening torque: 11 61 2 AZ.

Feed out intake plenum towards rear.

Installation note: Replace all profile seals.

Supercharger With Control
Fig. 520: Identifying Screw And Throttle Valve

Assemble engine and vehicle.

Check air intake system for leaks.

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