Notes
WARNING: Chain tensioner is pre-tensioned.
Release lock pin only in installed state.
Danger of injury!
IMPORTANT: Risk of damage! The engine must not be cranked when the chain tensioner is removed.
The timing chain may jump.
Necessary preliminary work
Crank engine back at central bolt (1) against direction of engine rotation by approx. 90º.
Fig. 268: Cranking Engine Back At Central Bolt Against Direction Of Engine
Rotation By Approx. 90º
IMPORTANT: The timing chain on the chain tensioner becomes the tight end on cranking back.
Do not crank engine without chain tensioner or special tool 11 9 900.
Piston (1) of chain tensioner must be pressed in against oil pressure in housing (see arrow).
Fig. 269: Identifying Piston Of Chain Tensioner Pressed In Against Oil
Pressure In Housing
If the chain tensioner piston is retracted over its full length, a 3.5 mm drill bit or a suitable lock pin must be positioned.
Fig. 270: Identifying Chain Tensioner Piston Retracted Over Its Full Length
Release screws (1).
Tightening torque 11 31 5AZ.
Remove chain tensioner (2).
Fig. 271: Identifying Chain Tensioner And Screws
IMPORTANT: Danger of injury! Chain tensioner is under high preload force.
Chain tensioner arrangement:
Fig. 272: Identifying Chain Tensioner Arrangement
Installation note:
Replace all gaskets and sealing rings
Assemble engine.